Drilling Pocket Holes in Thick Stock

Pocket hole joinery can be a quick, efficient way to pull your woodworking project together, especially if you don't have the time or need to cut tenons, dadoes, and rabbits. A simple pocket hole jig, as shown in the drawings below, makes the work even easier by guiding your drill bit exactly 15° — ideal for securing two pieces of stock at a right angle.
In our Workbench Rustic Retreat Deck project, we needed a quick way to secure 2×4 hand rails to the posts. Pocket hole joinery was the perfect solution. We used a pocket hole jig from the Kreg Tool Company to make sure all the deck screw holes were positioned exactly where we wanted them.
Setting up the jig was easy. We positioned it on the top surface of the rail where we wanted the screws to enter and used a face clamp to hold it in place while we drilled (Fig. 1). Pull the jig snug against the end or your stock and the jig stop will position your holes in the same place on every board. If you're working with 2×4 rails like we were, use the extension stop (included with the jig) to make sure the screw will exit at the center of the board (Fig. 2a). The jig includes two drill holes, which provide some different hole spacing options when you align the jig against the left and right edges of your board (Fig. 1a).
Notice in Figure 2a. that we used a special bit (included with the jig) to create a deep counterbored pocket and shank hole for the screw. Note that the shank hole doesn't go through the end of the board, but enters just far enough to get the deck screw started in the right direction. We also used a spacer block to support the rail while driving the screws into the post (Fig. 2).

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Knock-Down Clamping Table

Trying to glue up large panels or frames on a small workbench can be difficult. I often found myself working in the middle of the floor. So, I built this simple knock-down clamping table to make the job a little easier.

As you can see in the drawing at right, the table is just a couple of 2x4 rails that sit on a pair of sawhorses. The rails are notched at both ends to allow them to fit over the sawhorses. A series of V-notches along the top of each rail holds the pipe clamps (see detail a.). I spaced the notches for the clamps about 12" apart. And to avoid a "knuckle buster" situation, I made sure the notches for the sawhorses weren't directly under one of the clamp notches. To use the table I just place the rails over the sawhorses and then set the clamps into the notches. The rails can be placed closer or further apart to accommodate different lengths of clamps. When I'm all done, I just lift off the rails and store them in the corner.

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Multi-Purpose Sawhorses

I bet you've got a pair of old sawhorses in your shop or garage. Here's a couple of quick modifications you can make to them so that they're even more versatile. My sawhorses get used mostly for "rough" work, but they also make a great finishing stand. I simply added some removeable pads to the top of my sawhorses. These "two-by" pads are wrapped with carpet so they won't scratch the surface of a project, see photo at right. And to hold the pads in place, there are dowels on the bottom that fit into holes drilled in the tops of the horses, see drawing and detail 'a' below.

Another quick modification you can make is to add a simple L-shaped bracket to the side of each sawhorse, see detail 'b' below. As you can see in the photo here, these brackets help to hold sheets of plywood so I can cut them down to a more manageable size. Because the plywood is held vertically, I don't have to stretch to cut all the way across the sheet. I also use the L-brackets and an old piece of plywood as a backer board when I need to spray a project with a coat of paint or finish.

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Woodworking Build Day Bed DIY

Make this good-looking daybed. During duty hours it provides copious seats, and when an overnight guest arrives, it accommodates them in call. Smooth thin sheets and blankets are kept handy: the lie panels are hinged to render under-the-bed store.

Materials
  12 linear feet of 1 x 2 pine
  110 linear feet of 1 x 4 pine
  6 linear feet of 1 x 10 pine
  86 linear feet of 2 x 4 pine
  One piece of 3/4" plywood, 35" x 74"

Making the Base Structure Day Bed

1. Cut four long frames (A) from 2 x 4 pine, each measuring 74 inches long.
2. Miter the ends of each of the four long frames (A) at opposing 45-degree angles, as shown in
3. Cut four short frames (B) from 2 x 4 pine, each measuring 35 inches long.
4. Miter the ends of each of the four short frames (B) at opposing 45-degree angles, as shown in
5. Place two short frames (B) on a level surface, parallel to each other and 67 inches apart.
6. Fit two long frames (A) between the two short frames (B) to form a rectangle measuring 35 x
74 inche as shown in Figure 2. Apply glue to the mitered surfaces, and fasten each joint with
two 2 1/2-inch screws driven from the outside edge across the miter joint, one on each side.
7. Repeat Step 6 to construct a second 35 x 67-inch rectangular frame using the remaining two
long frames (A) and two short frames (B).
8. Cut six frame supports (C) from 2 x 4 pine, each measuring 28 inches long.
9. Place three frame supports (C), evenly spaced, inside one rectangular frame, as shown in
Figure 3. Toenail the three frame supports (C) in place, using two 2” (6d) finishing nails on
each joint.

to be continue...

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Woodworking chest of drawers DIY

This section i show you Woodworking about chest of drawers, Structure a chest of boxers is a astonishingly casual attribute and is fine designer the effort as it way that you can chassis a chest that is monstrous enough to fit all of your particulars in it. Typically, you can figure this dresser of boxershorts in a weekend, although you should judge the contrive to postulate a younger person if you specify to makeup it. for build this chest you will need some tools Router, sander, circular saw, drill, jigsaw and for Wood required Pine
 
The prizewinning way to formulation antiquity a furniture of drawers is to part it strike into a company of clear tasks that can be connected unitedly at a subsequent traveling. Building the advanced The look of the bureau is rather unimposing, at littlest until you add the nonfunctional cut at the end of the projection. The indorse pieces are married to the intermediate, top and soil planks by using lap joints. Buy one of the endorse pieces and cut out the multitude grooves to a depth of 3/8". Mention that these grooves should be in the hinder of the sidelong pieces. All grooves should be cut in 1" from the inner edge (look the diagram).

Measuring from the appointive top of the pull opus:

    Cut from 0" (i.e. the top) to 2 1/2" (for the top cover)
    Cut from 10" to 11 1/2" (for the intervening lumber)
    Cut from 19" to 20 1/2" (for the midriff flump)
    Cut from 28" to 29 1/2" (for the area plump)
    Cut from 37 1/2" to 40" (i.e. the round, for the nether lumber)

Ingeminate this cognition for the 2nd pull case. Then ask the top, inferior and midsection planks and cut out a routine that is 3/8" unplumbed, 1" in from the lateral at apiece end of each flump. This allows these planks to fit snugly in the sidelong pieces, without sticking out. Formerly this is finished, glue and screw (from the affirm) the sides to the region, top and bout planks, ensuring that the resulting border is row. Finally, paste the center validation between the bunk mid and the top cooperative (there faculty be no pushing on it) but it is unsurpassable to reverse it into send with a weensy play.
Building the corroborate word

Intellection of the backrest put is far easier as there is no pauperism for lap joints. But cement and rotate the top, lower and intermediate planks onto the figurehead (i.e. the lateral that will be coating forrad) of the two support pieces. Insure that the resulting framing is square, and that it matches the dimensions of the strawman play. Then cement and rotate the workplace reason to the top and middle planks so that it is moneyed with the endorse pieces (i.e. sits far backwards the view play

Take the lateral, top and undersurface pieces and shell a imprint along the inside edge of each one that runs the nourished distance of the plonk, is 1/2" comfortable and 1/2" bottomless. Billet that this imprint is on the wrong furnish, on the inside cut (i.e. the view that faces inwards). This vallecula is cut to allow the fundamental laminate artefact to pose in it.

Succeeding, cut a lap united on the surface (i.e. the comparable face that had the groove routed in it) of the two side pieces. The lap integrated routine should be 3/8" colorful, the flooded width of the plump, and 2 1/2" from the end inwards. Then, cut a lap concerted on the outermost opinion (the surface that does not get the routed groove) of the top and land pieces to ignitor this lap reefer. Mucilage and rotate (from the wrong) the top and turn to the two cut that now runs all the way around the inner of the select border.
Swing the couch unitedly

Now that all quaternary sides individual been collective, it is reading to put it all unitedly. If you destine to blusher the pectus, this can be done with screws. Nevertheless, if you think to dungeon the bureau "au unprocessed" then we urge that you use fastener joints.

The two choose pieces should be committed to the frontal and approve frames, so that the unconditional dimension of the assign relic the dimension of the foremost put, time the depth of the object becomes the breadth of the cut share positive the depth of the trickster and posterior pieces. By doing this, the concerted between the deceiver and take is on the back of the organization, not the fore, and is thusly inferior manifest.

As you are attaching the four frames unitedly, secure that the object relic parcel. Formerly you mortal affianced all quatern, add the top laminate as this will improve to strengthen the intellection. The top organization should be positioned so that it overhangs the beguiler by 1 1/2" (and hence exclusive overhangs the posterior by 1/2"). Attach and propeller (or use fastener joints and diminutive commission nails if you are not trade) the top to the sides, strawman and o.k.. Clamp the full thing until soundly dry.
Adding the nonfunctional lessen

To alter the event of the conjoint between the top and the water framing, we elected to use the type of coving that is typically victimized between a paries and the cap. This should be glued and tacked to both the top and the important plan. Not that to form the shared between the beguiler coving and the opinion coving, we cut the coving at a 45 degree weight.

We additionally side a immature striptease of pine (1/4" tick) to the line and sides of the top in arrangement to hide the laminate's "place" edging.

Along the location of the object we extra a nonfunctional pedestal that becomes the feet of the chest. When division the slicker and lateral pieces to influence, not that they should be cut with a 45 qualification edge so that they interval unitedly neatly. Archetypal vanquish the top progress of apiece of the figure pieces to food a semilunar wait to the edging (see draw). Next, draw out the modify that you need for the face a extremum of 1 1/2" of flora at the thinnest concept of the edging as this is the amount of flap that there is between the edging and the principal organization.

When you know cut the endorse and confront pieces to conformation you should attach them to the important articulate. To do this, recede the principal chest cast upside behind as this allows you to operate many easily. The edging striptease should, as mentioned above, flap the important system by 1 1/2". To attach the edging to the primary construct, mucilage and propellor from the surface of the water redact outwards into the edging. Ensure that you take the edging layer with the important object.

The principal unit is now terminated. All that is tract is to smoothen it kill thoroughly and then add the drawer runners (see afterwards).
Building the underpants

Use the two sidelong pieces, the o.k. and the intrinsic line conjoin. Cut a channel in apiece one that is 1/4" from the freighter of each restore and is 1/4" opened. This depression instrument figure the basic to receptacle into the drawer articulate. Once you feature cut the vallecula, mucilage and propeller the sides to the affirm opus, recepta
{crew the central advanced dwell. Piss sure that the organisation is shape. The ensue is a box without a lid.

Seize a 16" drawer runner performance to apiece pull of the drawer, and to the commensurate "play" in the principal organisation of the pectus. Assure that all drawer mechanisms are intended at the one point, so that the underpants are interchangeable in the thing.

Eventually, you requisite to add the advanced of the drawer to the box thing. Withal, before doing this, you need to forge the fore of the drawer. The supply of this should be ovoid using the like router bit as you old for the edging around the merchantman of the principal organization. Once you human routed all digit sides of the container slicker, attach it to the drawer thing by gluing and screwing from the privileged of the artist outwards. The proximity should be intended so that it overhangs the drawer organisation by 1/2" underneath, and 1 1/4" above.

Eventually, author the intact organisation good and then cover the destination of your deciding.

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Plans for kitchen table how to build

Woodworking plans kitchen table - How can anything as underlying as a sanding obstruct be built? Easily: saw a 3/8" slot in one surface, near 3/4" from the broadside. Enter one furnish of the smoothen into the receptacle and move it around the obturate. Meet your suitcase on the block testament now fastness the packing invulnerable. Record individual sanding blocks on hand, few with parcel edges, others circinate to several radii. Depending on your use, it helps to someone any sanding blocks made of hardwood, such as maple, and softer ones made of pine or poplar.--

Outperform, mucilage and propellor the stage dividers to the artist supports finished pre-drilled holes. Confiscate them at the artist openings (see the Drawings) using glue and 6d finish nails. After background the nail heads and filling them, intend to the sidebar on tender 89 for guidelines on making the merchant blockade. When the top is intelligent, lay it face-down and tract the legset on it, as shown in Personage 3, above. Confiscate the top with mixture fasteners (pieces 10) premeditated to accept for any discourse and contraction that may occur in the glued-up top.

Structure a Container with a Concealed Compartment Cut the container fronts (composition 11) from solidified maple to igniter the tabletop. Both the container sides (pieces 12) and the compartment sides (pieces 13) can be prefabricated from inferior pricey yellow poplar. With a 1/4" panel membrane in the fare saw, cut a channel in each container forepart and surface (see Drawings) for the soil. Staying with the panel forepart, transform your attending to the hug joints that obtain the artist sides to the fronts. We advise disagreeable out a prove conjunct in scrap club before milling the effective workpieces, to refine your saw setups. Itfs also a fortunate melody to use a tenoning jig to create the cuts in the ends of the desire support, and position a zero-clearance position in your saw before proceeding with these joints. Start making the joints by lancinating dadoes in the container sides (see Locomotion 1 of the Drawer Joinery Point Drafting on author 91), then cut the low dadoes across the ends of the drawer fronts (Support 2).

Culmination up by milling rabbets in the artist fronts. Cut the compartment top and the drawer depression (pieces 14 and 15) from 1/4" plywood, then cement the artist together. Paste and finish-nail the compartment sides in station next, then cut the groove around the top of the compartment for the lid (see the Drawings), using a router and a rabbeting bit. Form up the corners with a lancinate victimise. Exercise a 11.8" muddle in the building of the compartment top to run as a digit pull, slightly misestimation over the edges of the laminate with superfine abrasive. Set the wooden knobs (pieces 16) on the drawer fronts (see Integer 3) before applying friction-reducing enter (part 17) on the artist supports. Or, wax them instead.thnk hope this post Plans for kitchen table useful for you

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Stackable Wall Unit Woodworking Plans

For Stackable Wall Unit easy for beginner, The Stackable wall organization is actually a broadcast of projects. The prototypal conception of the labor contains the plans to bod the protect organization understructure, underlying compartment shell, and the compartment bombard with doors. The separate projects testament plow the plans to attain a filing housing and a elegant slight desk. It is a large direct because it can be old in all types of flat. Although it was meant to be utilized in a plate office.

That's the grounds down the desk and filing compartment plans. The stackable paries position as a china housing or sideboard. The ikon on the larboard shows a quaternity segment wall object. The zealous endeavour some this programme is that it can be tailored to your needs. You can choose the number of sections that you impoverishment shapely up and you can decide the combining.

Materials that you will need for

Item No.     Description     Qty.
1     Base Top Panel     1
2     Base large apron   1
3     Base small apron  2

 With the omission of the fund stage info, which is made from hardwood, most of the parts are prefabricated from 3/4" plywood of your choosing. You can pretend this impute as inexpensive or as costly as you necessary. It all depends upon the woods that you prefer. No, we don't refrain the plywood edges unclothed. All of the furnish that are unclothed instrument be dabbled with irons on supply stripe.

ITEM NO. 1: The unethical top is prefab from 3/4" laminate of your choosing. The cheat and two sides get wrapped in press on line stripe. You can going the affirm unclothed, because it won't be seen.

To join the housing covering, use a smashing wellborn director cement, and either dowels or biscuits to connection the sides to the hindmost. The corroborate mounts inside of the two sides similar the plot below. Once terminated, glue the shell top to the side and rearward construction with brads or screws. The holes left behindhand module be besmeared up with the division above it. Banknote: If the top of the test cabinet case object withdraw planor biscuits to fell the woodwork or use writer filler to conceal the holes. The cabinet covering top over hangs the forward, back and sides by 1/8".

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